INJECTION MOLDING SERVICES

INJECTION MOLDING SERVICES

Learn About our Process-Drive Approach to Injection Molding

Built for Production—Ready to Scale

Noble Plastics operates a broad range of injection molding presses from 35 to 940 tons. With available capacity and the ability to scale alongside future customer demand, our business is designed to provide stability as programs grow and volumes increase.

Process Control That Delivers Consistency

Every production cell in our facility is equipped with advanced monitoring systems, including cavity pressure, production, process, and asset monitoring—all connected to our Industry 4.0 ecosystem. This real-time data environment enables tighter process control, faster response to variation, and repeatable quality across long production runs. Robotic automation is standard throughout our facility, ensuring consistent part handling, inspection, and segregation, while reducing risk and manual variability.

Precision for High-Requirement Applications

With more than 15 years as an International Traffic in Arms Regulation (ITAR)-registered supplier to the U.S. Department of Defense, Noble Plastics brings proven experience in producing tightly toleranced, performance-critical components. Our combination of precision molding, in-house post-mold machining, and automated handling supports programs where reliability, traceability, and repeatability are non-negotiable.

Engineering Driven from Program Development through Quality Assurance

During development, our engineering team leverages virtual molding simulation to predict material flow, thermal behavior, and warpage, allowing potential issues to be addressed early and ensuring stable, predictable production once tools are in the press. Our climate-controlled quality laboratory features advanced metrology, including probing CMM technology, portable laser scanning, and high-precision vision systems, to validate both simple geometries and complex geometric dimensioning and tolerancing (GD&T) requirements.

Ensuring Part Performance with Comprehensive Quality Control

Quality at Noble Plastics is built into the process, not just an inspection at the end. Documented process controls and critical checkpoints are established before production begins, so that variation is caught and corrected early — reducing the risk of nonconformances that disrupt your schedule or supply chain.

Every production cell operates under documented process controls with measurement system studies, validating that our measurement systems are as reliable as the parts they’re checking. When your program moves from qualification to production, you can trust that the process producing your first article is the same one running your thousandth.

We know that different programs carry different documentation requirements. Whether you need a basic Certificate of Conformance or a full PPAP package with dimensional reports, SPC data, material certifications, and corrective action documentation, our quality team is equipped to deliver. That flexibility means less back-and-forth during onboarding and fewer surprises at incoming inspection on your end.

The result is a quality system designed around your program’s needs — giving procurement and program managers the traceability, documentation, and confidence to keep their supply chains moving.

Transfer Tools with Confidence

If you are looking for greater supply chain control and performance, Noble Plastics’ Bold Mold Transfer program is designed to give manufacturers confidence, continuity, and control when transitioning tooling. Backed by more than 20 years of injection molding expertise, Noble Plastics combines advanced molding technology, rigorous mold qualification, and disciplined process validation to ensure every transferred mold performs at, or above, historic standards. From initial evaluation through commissioning, our team applies deep technical knowledge, precision measurement, and data-driven capability studies to protect part quality and minimize production risk.

What makes the difference is what happens after the mold is in the press. Our Industry 4.0 infrastructure — including real-time cavity pressure and process monitoring — means we’re not just running your tool, we’re actively managing it. Cycle times get optimized, process drift gets caught early, and you get the data to prove it. For program managers inheriting a transferred tool, that visibility turns an uncertain transition into a controlled one.

A Shop Floor Built for Serious Programs

Noble Plastics runs a broad range of precision electric and hydraulic injection molding presses — from 35 to 940 tons — paired with robotic automation at every production cell. That combination of press range and automation coverage means we can take on complex, high-volume, or tightly toleranced work without compromising cycle time or consistency. Every machine on our floor is connected to ROC 40™, our proprietary Industry 4.0 platform, giving our team — and our customers — real-time visibility into process performance. The result is a shop floor where problems surface fast, decisions are data-driven, and production runs the way your program needs it to.

Our Shop Floor Equipment

Our Shop Floor Machines

  • 35 Allrounder 270S (Arburg)
  • 55 Allrounder 320C (Arburg)
  • 110 Allrounder 470A (Arburg)
  • 110 Allrounder 470E (Arburg)
  • 110 Allrounder 470E GE (Arburg)
  • 110 Allrounder 470E GE (Arburg)
  • 110 Allrounder 470E GE (Arburg)
  • 160 Allrounder 520E (Arburg)
  • 220 Allrounder 570E 800 (Arburg) 50mm
  • 275 Allrounder 630A – 800 (Arburg) 50mm
  • 275 Allrounder 630A – 800 (Arburg) 55mm
  • 355 Allrounder 720S (Arburg)
  • 550 Allrounder 920S 5000-4600 (Arburg)
  • 610 Duo 8160/601 (Engel)
  • 720 Duo 7050/650 (Engel)
  • 940 T-WIN 8500-11000 UL (Wintec)

Our FANUC Robot Models

  • LR-Mate
  • M-10
  • M-710
  • M-1 (Delta)
  • R2000
Noble Plastics has over 15 years of experience as an ITAR-registered supplier to Department of Defense Prime contractors.

Remove The Mystery From Manufacturing

Connect with our team to start plotting your production future.

INJECTION MOLDING SERVICES FAQ

What things should be provided when coming to us with an idea?

To quote a part, we will request at least a part drawing with tolerances, material specifications, and number of units to produce. Preferably, we can be provided CAD/3D files, samples of parts, a material selection and alternative, quality specifications, and packaging specifications.

What materials do we use? Which ones do we NOT use?

Noble has experience will all common commodity resins but has specific expertise in engineering grade resins with fiberglass and carbon fiber fillers. Noble does not mold PVC.

What are the smallest and biggest size products we make?

Noble can make parts as small as a few grams and a quarter of an inch up to 10+ pounds and 40+ inches.

What are ideal and minimum quantities for injection molding?

There is no universal rule for minimum quantities when considering injection molding. Generally, with tools costing at least $10,000 for the smallest and simplest parts, production volumes of a few dozen parts or even a few hundred parts can rarely carry a proportion of the capital cost of the molds. It is not uncommon for injection molds to cost between $50,000 and $500,000. In this range, it is expected that production volumes would be at 10,000 units and up.

What is the difference between domestic vs overseas tooling?

For a long time, there existed significant differences in quality and costs between domestic components and overseas tooling. Those gaps are narrowing, and while the direct costs of overseas tooling hold an advantage over domestic molds, the risks associated with overseas molds are getting higher: namely the protection of intellectual property, ancillary costs like tariffs and transportation, and global challenges to the supply chain, workforce, and pandemic-affected transfers of materials.

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