FREQUENTLY ASKED QUESTIONS

FREQUENTLY ASKED QUESTIONS

Questions often asked about injection molding and automation. As always, we are here to answer any other questions you have through the contact form or directly by phone.

What things should be provided when coming to us with an idea?

To quote a part, we will request at least a part drawing with tolerances, material specifications, and number of units to produce. Preferably, we can be provided CAD/3D files, samples of parts, a material selection and alternative, quality specifications, and packaging specifications.

What is EOL(End of Life) & NPI (New Part Introduction)?

Let’s start with NPI, the beginning of the process. It starts with an idea and then a review of whether can it be made, and how much does it cost to build? Prototype, test, re-prototype, finalize, test, package, and market and sell. That NPI. Then as time passes and the product can no longer be updated or parts go obsolete, then a decision is made to EOL (End of Life) the product. This needs a plan as well. When will we stop building it and how long will we support it? Do we need to put out a notification of EOL or post it on our website? Here where we build for other customers that is the customers’ decision and we are part of the process to stop production. How much material is left and when to stop buying supplies. There are processes and steps for every aspect of a product lifecycle.

How is your customer service better than other companies?

Noble’s first core value is Do What You Say. For customer service, that means that even when something goes wrong, tenacity to seek solutions and communicate options are key. We can’t guarantee that machinery won’t break, deliveries won’t be delayed, or people won’t get sick, but we can guarantee that each order matters to our team and we take seriously our responsibility to keep customers up to date.

How do robotics become profitable?

Return on Investment calculations to support the use of robotics often consider only direct labor costs, but many more factors contribute to profitability for companies that employ automation. Reduced scrap or rework due to the repeatability of automation, reduced frequency of inspection required, less supervision required, increased uptime and throughput potential, and opportunities to combine manufacturing processes can all add to the profitability of a program.

Why is quality management system important?

A QMS helps to organize and lead an organization’s activities to ensure all customer and regulatory requirements are met. As well as, improve its effectiveness and efficiency on a continuous basis.

What materials do we use? Which ones do we NOT use?

Noble has experience will all common commodity resins but has specific expertise in engineering grade resins with fiberglass and carbon fiber fillers. Noble does not mold PVC.

What are the best applications for injection molding?

Injection Molding is usually the most economical method for high-volume parts with features in all 3 dimensions. If only two dimensions are key, parts are generally stamped from sheets or formed in other methods. If parts are essentially long and uniform like pipe or boards, they are generally extruded.

How can the manufacturing process of products be improved?

Products can be improved by monitoring quality data and making adjustments to process settings.

Who builds what an engineer designs?

Noble uses a network of suppliers to achieve product design. Our team brings specialists in tooling, controls, packaging, and electronics together to provide complete solutions for our clients.

Why does creating a product roadmap matter?

Before embarking on a trip, most of us review GPS data and plan out which way we are going to travel, and plot out stops. The same process applies to developing a product. When will we build it based on market opportunities, resources, and the time for engineering and testing? What else are we passing along the way that might impact this product? How does it fit in our overall trip schedule for the quarter, the year, and the next five years? If we only built one product at a time we might not need a complex roadmap, but we would still need to know which way to go.